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As With Electronic Calculators and LCDs Sharp Makes Solar Power Available to Anyone in the World

In 1964, Sharp commercialized one of the world’s first all-transistor-diode electronic calculators, and in 1973, embedded for the first time in the world an LCD in a pocket calculator.
For both the calculator and the LCD, technological innovations led to improved performance and lower costs, and their use spread around the globe.
Now, looking ahead to the coming era of renewable energy, Sharp is putting its full efforts behind initiatives to enable anyone around the world to use and enjoy the benefits of solar-generated electric power.

Inauguration Ceremony Held at Italy’s Largest Solar Cell Plant

On July 8, 2011, the inauguration ceremony was held in Catania, Italy, for a state-of-the-art thin-film solar cell plant to be operated by 3Sun S.r.l., (hereinafter: 3Sun) a joint venture of Sharp Corporation, Enel Green Power* (hereinafter: EGP), and STMicroelectronics (hereinafter: ST).

*
Enel Green Power, S.p.A. is a member of the Enel Group of companies, Italy’s largest power utility, and develops renewable energy power generation projects in Italy and worldwide.
The state-of-the-art thin-film solar cell plant, operated by 3Sun S.r.l.

The inauguration ceremony was attended by Raffaele Lombardo, President of Sicily Region, Giuseppe Castiglione, President of the Province of Catania, and Raffaele Stancanelli, Mayor of the City of Catania, as well as executives of Sharp Corporation, Enel, EGP, ST, and 3Sun.

Production capacity in the first phase of operation of this plant is set at 160 MW annually, and plans call for it to expand to 480 MW within the next few years. This thin-film solar cell plant is the largest in Italy and one of the largest in Europe.

Sharp’s concept is to contribute to the full-fledged adoption of solar power by moving into the total solutions business for solar-generated electric power—from development and production of solar cells to the design of solar power systems, construction and maintenance of solar power generation plants, and even becoming an independent power producer. This plant plays an important role as one part of this concept.

Inauguration ceremony held

Over the years, Sharp has taken the lead in developing and broadening the use of products that will be in demand in the coming era. Before introducing Sharp’s solar power initiatives, the following pages will provide a brief introduction to the electronic calculator and LCD as examples of successful Sharp business enterprises.

Developing a Calculator That Anyone Could Use, Anytime, Anywhere,  Plus Realizing the Dream of a Wall-Mountable TV

In 1960, over half a century ago, Sharp seized on a voluntary proposal from some of its young engineers as an opportunity to launch the development of a calculator that could be used by anyone, anytime, anywhere.

After a great deal of trial and error, Sharp commercialized one of the world’s first all-transistor-diode electronic desktop calculators in 1964, followed by the commercial introduction of the world’s first IC/LSI-based calculator (1967/1969) and the LCD pocket calculator (1973).

These innovative initiatives to shrink the size of the calculator and to reduce its power consumption made it possible for the use of calculators to spread around the world, and the technologies established over the course of their development contributed greatly to the subsequent development of the global electronics industry. In December 2005, Sharp’s pioneering development of the calculator was recognized by a prestigious IEEE*1 Milestone*2 from the IEEE, the world’s largest academic society for electrical, electronics, information, and telecommunications engineering.

Commemorative plaque from the IEEE (in background) and Sharp electronic calculators recognized as an  IEEE Milestone for innovations in size and power-consumption reduction  (From left) CS-10A all-transistor-diode calculator, CS-16A IC calculator, QT-8D LSI calculator, and EL-805 LCD pocket calculator
*1 The IEEE (“I-triple-E”) is the world’s largest academic society of electrical and electronics engineers, with headquarters in the US. Through its more than 395,000 members worldwide, the IEEE plays a leading role in technical areas ranging from computing, electronics, and telecommunications to electric power, aerospace engineering, and biomedical technology.
*2 IEEE Milestone: The IEEE established the IEEE Milestone program in 1983 to honor historic achievements—among significant innovations made in the fields of electrical, electronics, information, and telecommunications engineering—that have been recognized as having contributed to the betterment of society and the advancement of industry. Currently there are approximately 110 Milestones around the world, including Volta’s Electrical Battery Invention and the Fleming Valve. In Japan, there are 14 Milestones including Sharp’s Electronic Calculator (2005), Sharp’s Solar Cell (2010), the Directive Short Wave (“Yagi”) Antenna (1995), the Tokaido Shinkansen (“Bullet Train”) (2000), the Electronic Quartz Wristwatch (2004), and the Kurobe River No. 4 Hydropower Plant (2010).
EL-805 LCD Pocket Calculator (1973) Up to 100 hours of use on a single AA battery. Integrating an LCD, LSI/IC chips, and circuit wiring onto a single glass substrate shrunk the size considerably. Comparison of Sharp’s First Electronic Calculator (1964) 
    and LCD Calculator (1973)

The adoption of an LCD as the screen display accelerated the evolution of the pocket calculator away from desktop models. In addition, the subsequent development of LCD technologies and applications led to these displays being used even more widely in products such as information devices, audio/video equipment and communication appliances.

Even as they moved ahead with these developments, Sharp engineers remained committed to achieving the dream of developing a wall-mount LCD TV, and thanks to a persistent focus on technological innovation, that dream has become a reality. As developers and manufacturers, including Sharp, compete in technological innovations, LCD TVs, like the calculator, are becoming increasingly affordable as well as featuring remarkable improvements in picture quality, lighter weight, thinner profiles, and greater energy efficiency. Today, they have become products used by people the world over.

Comparison of CRT TV (2000) and LCD TV (2001, 2011)
(Comparison of models for the Japanese market)
Model 32C-HE1 CRT TV LC-30BV3 LCD TV LC-32V5 LCD TV
Screen size 32-inch 30-inch 32-inch
Date of introduction September 2000 November 2001 March 2011
Size (W x D x H) 99.9 x 55.3 x 54.9 cm 100.2 x 9.6 x 49.7 cm 77.4 x 6.0 x 49.2 cm
Weight (approx.) 63 kg 18 kg 9 kg
Power consumption 224 W 154 W 74 W
Note: LC-30BV3 LCD TV dimensions and weight refer to the display area with detachable speakers in place.
LC-32V5 LCD TV dimensions and weight refer to the display area and built-in speakers.
Generating Electricity from the Unlimited Light of the Sun

Sharp’s research on solar cells started 52 years ago in 1959. From the very beginning, Tokuji Hayakawa, Sharp’s founder, stepped into the laboratory and expressed strong interest in the research. His ideas were presented in his writings. “If we could find a way of generating electricity from limitless solar heat and light, that would benefit humankind to an extent we can scarcely imagine…” (from his autobiography, 1970). When speaking about technologies of the future, Hayakawa always touched on solar cells first.

Under Hayakawa’s vision, R&D into solar cells made steady progress, and in 1963, Sharp succeeded in mass producing monocrystalline solar cells. However, they were expensive at the time, and their main application was as a stand-alone source of power in places where the electric power grid did not reach, for example, remote lighthouses. In 1966, Sharp delivered to the Maritime Safety Agency of Japan (now the Japan Coast Guard) what was then the world’s largest solar power system for lighthouses, which was installed at a lighthouse on Ogami Island in Nagasaki Prefecture. Then, in 1976, Sharp solar cells were installed on Ume, Japan’s first application satellite. To the present, Sharp solar cells have been in use on more than 160 space satellites and at lighthouses in more than 2,500 locations.

Sharp solar cells have proven their reliability in harsh environments such as on lighthouses exposed to intense wind and rain, and in outer space with its extreme temperature variations. Since then, this technology has found widespread application, such as in the development of residential solar power systems, and is now playing an active role throughout the world.

Following previous recognition of its pioneering development of the electronic calculator, Sharp’s achievements in the commercialization and industrialization of solar cells were recognized as an IEEE Milestone from the IEEE in April 2010.

Commemorative plaque from the IEEE (behind) and (from left) two monocrystalline solar modules for lighthouses (installed on the Ogami Island Lighthouse in 1966 and 1978), a monocrystalline solar cell for outer space (installed on the Ume application satellite in 1976), and a residential-use polycrystalline solar cell

IEEE Milestone recognition (solar cells)

Toward Achieving Grid Parity

As a result of these efforts spanning more than half a century, Sharp’s cumulative production of solar cells reached 4.3 GW (gigawatts) by the end of 2010. This would be enough to power more than one million homes if each house were equipped with a 4-kW residential solar power system.

For medium- to long-term demand for solar power, according to a forecast for global electricity demand (see graph above) by the EREC (European Renewable Energy Council), it is assumed that photovoltaic power generation will continue to expand globally and account for 25.1% of the total demand for electricity worldwide in the year 2040.

However, reaching grid parity—the point at which the cost of photovoltaic electricity is equal to or less expensive than existing grid power—will be absolutely essential to bring about the widespread use of solar power.

In R&D of solar cells spanning more than 50 years, Sharp has consistently taken up the challenge to reduce costs. Sharp has increased the conversion efficiency of crystalline solar cells, reduced the thickness of the silicon used, and tackled innovations in production technology. Sharp has also been conducting R&D on thin-film solar cells which use less silicon and require fewer steps in the production process, and which offer ample room for reducing costs.

The high conversion efficiency of crystalline solar cells makes them ideal for residential applications where installation space is limited. At the same time, thin-film solar cells suffer less of a decline in conversion efficiency at high temperatures, and are ideally suited for large-scale power generation systems in climates with high ambient temperatures. By taking full advantage of the respective properties of these two types of solar cells, Sharp is aiming to reach grid parity at the earliest possible date.

Sharp’s Cumulative Solar Cell Production Volume Forecast for World Electricity DemandSolar cell plant at GREEN FRONT SAKAI Bringing Solar Power to People Around the World

Tetsuo Onishi Executive Managing Officer  General Manager Solar Business Group General Manager Solar Systems Group Sharp CorporationSharp’s newly constructed solar cell plant at GREEN FRONT SAKAI has been producing thin-film solar cells since last year, and in March of this year, started production of new high-efficiency monocrystalline solar cells. In the future, Sharp’s idea is to develop production facilities in regional markets around the world according to local demand, with this plant serving as the core “mother plant.”

In addition, Sharp is promoting its total solutions business around the world along the entire value chain—from the materials for solar cells, to the development and production of solar modules, to system design, to the construction of mega solar power plants, and even to being an independent power producer.

In July 2010 in Europe, Sharp established a joint venture with EGP to develop a solar independent power producer project. Power generating operations already began in March of this year. By the end of 2016, Sharp will be constructing several more solar power plants with a total generating capacity of more than 500 MW, and has plans to expand its power generation business in Europe, the Middle East, and Africa, particularly in the Mediterranean region. Sharp will produce the solar cells to be installed at these solar power plants at its thin-film solar cell plant in Italy mentioned on page 8.

In addition to the challenges of innovation, Sharp will be expanding its solar power business based on the policy of “local production for local consumption,” working in collaboration with leading companies in regions around the world. By increasing our knowledge through our experience as a total solutions company, Sharp will contribute to achieving grid parity worldwide.

Sharp will be making every effort to ensure that solar power is widely available so that anyone around the world can take advantage of its use and enjoy its benefits.

Artist’s Rendering of a 73 MW Mega Solar Power Plant in Thailand—One of the Largest in the World
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